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• Slab width - length measurement, with laser sensors :
At the entry or exit of the reheat furnace this system uses a combination
of laser sensors to measure critical dimensions of each slab for verification
and to optimize the set-up of the rolling mill. Laser sensors measure
the width, taper and length of each slab or bloom as it rolls past this
measurement station. These measurements are used for protection of the
vertical edgers and feed forward set-up of the full mill for optimizing
the yield through improved width control.
The system measures tapered and skewed slabs and reports minimum and maximum
dimensions and graphic display to help prevent wrecks and cobbles in the
roughing mill. This system may be installed at the entry or exit of the
reheat furnace or even at the exit of slab - bloom caster.
• Stereoscopic width gauge DigiScan XD4000
The Stereoscopic Width Gauge, designed for installation above the roll
tables in hot strip and plate mills and cold rolling mills, is state-of-the-art
technology for measuring the width of strip / plate products. For use
at the roughing mill or finishing mill exit, the self-emitted optical
radiation of the hot strip provides contrast for width determination.
An optional backlight mode is available for installation at the entry
to the coilers or when the rolling temperatures are below 650°C. For
cold mill operation, a high frequency backlight is provided.
Two high speed digital cameras with 4096 pixels each and
high-quality multi-lens optics, mounted to a precision optical bed in
stereoscopic vision.
- Advanced sub-pixel edge detection software and
data capture processor to perform edge localization.
- Compact water cooled sealed die-cast aluminium housing;
- Optional feature includes thermal profile for self emitted
gauges.
- Supplied with on-site calibration fixture.
- Ability to monitor the gauge remotely
• Crop optimization system, CropVsion CV3000
Vision System: A high speed array camera is used to capture the images
of the head and tail end of the transfer bar. Pattern recognition software
intelligently analyzes the image and precisely determines the complete
profile of the bar. The optimum cut line is determined by the computer
based upon the shape of the bar and the matrix of strategies. Complete
color graphic display and operator’s desk panel with trackball controls
make this a very readily usable system. An Ethernet connection is provided,
as a standard feature, for communication to the host computer. The system
incorporates sophisticated diagnostics capabilities on a real time basis.
The system has been configured to work with straight through roughing,
reversing rougher and coil box operations.
All the sensors have a built in Ethernet TCP/IP connection and the architecture
follows the client-server processing model. The sensors capture all the
data and compute positions and dimensions. This information along with
other I/O and alarm data is passed on to a number of client computers
through an Ethernet communication channel.
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